| Product |
Feature |
Benefit |
PM1 |
WD2 |
OC3 |
RR4 |
SC5 |
| RWM |
Production & Loss Tracking |
Automatically monitors and provides detailed breakdown of paper production and slab losses for analysis leading to effective loss reduction strategies. |
Yes |
Yes |
* |
Yes |
Yes |
| RWM |
Lost Time tracking |
Automatically monitors and provides detailed breakdown of lost time and running speed for analysis leading to effective time loss reduction strategies. |
Yes |
Yes |
* |
Yes |
Yes |
| RWM |
Log Sheets |
Replaces paper based winder log sheets by providing automatic record keeping of required information with operator login and comments. |
* |
Yes |
* |
* |
* |
| RWM/RDC |
Auto Stop at Size or Length |
Provides consistent roll sizes, loss reduction, increased throughput, and Operator Acceptance. |
NA |
Yes |
* |
Yes |
Yes |
| RWM/RDC |
Reporting |
Convenient and flexible presentation of production, loss and other recorded data for fast identification of trends and opportunities for improvement and tracking results. Pre-existing or customized reporting using LSZ and other mill systems’ information is available. |
Yes |
Yes |
* |
Yes |
Yes |
| RWM/RTT |
Reel Usage Optimization |
LSZ “Cookie Cutter” feature optimizes splices and reel/set sizes at downstream process to make the best use of partial and orphaned reels. |
NA |
Yes |
|
Yes |
Yes |
| RWM/ RTT |
Run List |
Operators know precisely when a RUN is complete leading to reduced under and over-runs. Maintain production RUN list and track number of sets for each run: Built-at-PM, In-Process, and Off-Winder |
Yes |
Yes |
* |
Yes |
Yes |
| RWM/RTT/RDC/RDM |
Wound in Caliper Profiles |
Continuous monitoring of reel or roll structure for quality assurance. Reduces crepe wrinkles from reeling and shipping deformation of rolls. |
Yes |
Yes |
* |
Yes |
Yes |
| RWM |
RFID Spool Tracking |
Enables automatic tracking of each reel and associated production, loss, quality and other characteristics as it moves through the process line. Allows reel and roll pedigree information to be passed to downstream information systems. |
Yes |
Yes |
* |
Yes |
Yes |
| RTT |
Reel Size Optimization |
Loss reduction by precise calculation of required reel size. Seamlessly accounts for each grade’s winding compression as well as off-spec, make-up and test paper losses. |
Yes |
NA |
|
NA |
NA |
| RTT |
TurnUp Countdown |
Loss reduction by precise countdown to required reel size. Operator can perform other tasks until prompted by turn-up countdown alarms. Large display of turn-up countdown clock helps coordinate operator actions. |
Yes |
NA |
NA |
NA |
NA |
| RDC |
Setpoint Control |
Improved roll structure or quality using diameter dependent control curves optimized by grade and roll size. |
|
Yes |
|
|
|
| RDC |
Additional monitoring |
Improved process diagnostics by monitoring and archiving control & quality parameters (rider roll load, tension, torque, vibration etc). |
|
Yes |
|
|
|
1-Paper Machine, 2-Winder, 3-Off-Machine Coater, 4-Re-Reeler, 5-Supercalender
* Under Development.
|
